Blog

June 19, 2026

The difference between classic carburizing and LPC in a multi-chamber system

There has been a boom in various infographics generated by artificial intelligence. But no AI is the same as AI. Some don’t speak Czech, some don’t
June 11, 2026

Stress relief annealing after 3D printing

Internal stress is an intangible quantity. People keep talking about it, but no one has actually seen it. So we tried it. Results of XRD stress
May 29, 2026

A long way from idea to implementation, but what I promised is done

======================================================================================================= Are you solving a similar problem? I will help you with the analysis…  40+ years of experience in the field  30+ years of experience… HT-PROGRES,
May 7, 2026

High-temperature oil 250 C in vacuum: Is this the way to bainite without a salt bath?

The world is still full of innovations. ECM has started to supply vacuum furnaces with oil quenching up to 250 C. There are two variants: ECO
March 29, 2026

Soaking time II

In the first part, I thought about calculating the dwell time at the austenitization temperature. (https://intelligent-kalam.80-240-27-133.plesk.page/nadca-207-a-soaking-time/) The basis is the interpretation of aerospace standards, e.g. AMS
March 15, 2026

NADCA 207 and soaking time

A particular problem in the assessment of furnace records is the assessment of the correct soaking time and temperature of the austenitization segment. According to NADCA
March 3, 2026

Metallurgy without borders

So I expanded my portfolio again. This time I was approached by someone from India. It’s a bit out of hand, but we’ll see. After my
February 28, 2026

Burloak Technologies

When you think of 3D metal printing, everyone imagines a printer. This simplified thinking has become dominant. However, the reality in practice is different and is
February 11, 2026

CVI and TAV Vacuum Furnaces

Giorgio Valsecchi presented this blog on Linkedin, which really interested me. https://www.linkedin.com/posts/tav-vacuum-furnaces-k9-fat-ugcPost-7424083253575397376-tiFk?utm_source=share&utm_medium=member_desktop&rcm=ACoAAAwiV- What does the abbreviation CVI stand for and what is it for? Chemical Vapor
February 8, 2026

Kittyhawk once again

  Jiří Stanislav February 8, 2026
February 3, 2026

What about quenching in helium?

With the increasing demand for LPC, it is crucial for the choice of equipment whether to quench in a gas stream or into oil. And if
January 10, 2026

How are magnets made?

It’s a strange topic. When I started at ZEZ Praha, VVZ Liberec, I was in charge of the development of PVD technologies and the Leybold device
November 26, 2025

ECM FLex and nitriding

The ECM Flex system has so far enabled all types of processes, except nitriding and nitrcarburizing. But because the word FLEX offers flexibility, a new nitriding
November 20, 2025

GrindoSonic

“Hidden defects” is a term that expresses our uncertainty about the outcome. If we are not aware of their seriousness, sooner or later we will end
November 11, 2025

How to correctly distinguish LPC IV – LPCN

I already wrote about carbonitriding  under reduced pressure last year. https://intelligent-kalam.80-240-27-133.plesk.page/nitrocementace-jak-na-to-v-lpc/. My conclusion that the LPCN process is feasible is valid, but I have been instructed
November 7, 2025

How to correctly distinguish LPC III

As I have already described in the previous sections, in order for the LPC to work properly, both with regard to the layers and the condition
November 3, 2025

How to correctly distinguish LPC II

So we have already learned why it sometimes works and sometimes it doesn’t. Because I started with LPC in the socialism time, in ZEZ VVZ Liberec,
November 1, 2025

How to correctly distinguish LPC I

I’m still wondering how it is possible that some LPC systems need a batch surface area, others don’t, some LPC systems produce soot and others don’t,
October 31, 2025

Bodycote Liberec and LPC

Last week, Klára Tesárková’s online presentation on the topic of LPC took place. I think that in today’s online era, it’s the right step to offer
October 27, 2025

Portable X-ray Analyzer of Internal Stresses and Residual Austenite

Once in the 1980s, I worked with ing. M. Čermák from SVÚM Prague and ing. Jirka Sikač from SVÚOM Prague on the development of thin films
October 21, 2025

HIP like a cool trick

Every technology always has its “waste”, which can surprisingly be used for something we never expected. The entire HIP technology is based on heating parts under
October 19, 2025

Stress relief annealing

Annealing to remove internal stress is one of the completely banal operations. The extent to which this thermal operation is necessary is decided by the designer
July 10, 2025

LPC

After a long hiatus, I created a new e-learning course, LPC, for low-pressure carburizing. Not only because it is modern, but also because this technology is
June 30, 2025

Vacuum Brazing

News are coming that always surprise me too. Janusz Kowalewski published statistics on the use of vacuum furnaces for the US aerospace industry. Brazing is in
June 18, 2025

LPC is not the same as LPC

It is not widely known that there is a big, I would even say fundamental difference between LPC from ECM and from SecoWarwick or BMI. And
June 10, 2025

Grain size – is it a problem?

Hot work material applications to die casting dies require special control, as defined by Nadca 207:2025. It states: Grain size: Grain size shall be developed using
May 23, 2025

IRT M2P

When I wrote my blog on LPCN (Low Pressure CarboNitriding), I had no idea it would get such a response. However, I was just trying to
May 10, 2025

Zero Flow

So I have a certificate from a competitor….. Jiří Stanislav May 10,  2025
April 27, 2025

Ammonia and its use in heat treatment

The effort to improve the surface properties of low-alloy or pure carbon steels is quite evident. They are cheap, and nitriding or nitrocarburizing processes can improve
March 24, 2025

Oil or gas ?

There are still many doubts about hardening materials in vacuum after low-pressure carburizing. So what is it? Some time ago, ALD published this feasibility matrix. If
January 18, 2025

Nitrocarburizing and ammonia quality

Nitrocarburizing of steels belongs to a group of progressive technologies that enable surface improvement of low-alloy steels. The advantage of this process is that it is
January 8, 2025

Isothermal annealing differently

Isothermal annealing is a process that usually requires 2 temperatures. The first is the austenitization temperature, where we must be sure that the material has fully
October 14, 2024

LPC versus oil or gas quenching

In 2003 I visited the ECM in Grenoble for the first time. My interest was to purchase equipment with LPC for Bodycote CZ, and I was
August 29, 2024

How to choose the right furnace for tempering and annealing IV

When choosing a new furnace, we have to consider a number of criteria that I tried to describe in the previous chapters. In this last section,
August 25, 2024

How to choose the right furnace for tempering and annealing III

In this section, we will focus on the energy consumption of annealing and tempering furnaces. There are a large number of different designs of tempering or
August 20, 2024

How to choose the right furnace for tempering and annealing II

In the first part, we tried to define the furnace for annealing and tempering from the point of view of the surface condition of the processed
August 13, 2024

How to choose the right furnace for tempering and annealing I

In my past career, I well remember our constant battle between what the management wanted and what we wanted. Our first vacuum tempering B64R furnace from
July 29, 2024

Post-processing die casting dies

On my blog already in 2021, I published the theoretical course of the production process of the die-casting dies. https://intelligent-kalam.80-240-27-133.plesk.page/jak-na-zihaci-procesy-u-form-na-tlakove-liti/.  Since time has advanced, I am
April 14, 2024

Carbonitriding, how to do it in LPC?

So, I made myself happy. I bought the iconic book Carbonitriding written by Bohumil Přenosil in 1964 year. Back then it cost 22.50 CZK, now I
December 17, 2023

Carbon restoration in vacuum furnaces with LPC

As a philosopher would say, everything good is bad for something… Carburizing under reduced pressure, or vacuum carburizing or low presssure carburizing has the advantage of
December 10, 2023

Low-pressure Carburizing versus AMS 2750 and Furnace Class

I ran into a problem. A reputable supplier of low-pressure carburizing furnaces has supplied a brand-new vacuum furnace for this technology, but without the default TUS.
November 4, 2023

Vacuum furnace and its contamination

Vacuum furnace maintenance is an important part of vacuum processes. If everything is working, we tend to do nothing. However, as soon as a problem appears,
May 25, 2023

Nitriding for duplex coating

In 1992, I presented my doctor dissertation focussed on combination of Titanium nitride and plasma nitriding. So, it’s been more than 30 years since I tried
May 20, 2023

Vibration stress annealing

As I have long recommended this technology for testing thermal fatigue stress relaxation for die casting dies, I was a bit unhappy as I could not
April 6, 2023

Forgotten history

Representing the ECM company gives me an insight into the new world of heat treatment, especially in the field of low pressure carburizing.  But in fact,
October 7, 2022

Stress relief by vibration

Back in the days of Bodycote, I lectured on an alternative method for releasing internal stresses on die casting dies. At first glance, this method is
September 8, 2022

ŽĎAS and ESR

There was a discreet message on Linkedin that ŽĎAS is launching its first steel remelting furnace using the ESR method. And since ŽĎAS also produces H13
June 13, 2022

EasySteel

Occasionally there is an application that can make life easier for those who work with steels. Although the TAVENGINEERING company is a service organization of TAV
June 5, 2022

Nitriding for duplex coating

Duplex coating technology is based on a combination of nitriding and thin film deposited by PVD or PACVD technology (TiN, TiCN, TiAlN, TiB2, etc.). Because the
June 5, 2022

SHM Šumperk

Sometimes you come into the company and you know right away that you don’t belong there. The exact opposite was the meeting in SHM Šumperk. Although
February 3, 2022

Parts cleaning for Heat Treatment

The basic and always valid principle of industrial cleaning is only one: „the like dissolves and removes the like”, i.e. Non-polar (organic) contamination such as oils
October 10, 2021

HIP and investment casting

September 13, 2021

Gas Quenching in vacuum furnace – part III

In parts I and II, I described the heating phases, the aim of which is to heat up the parts to the austenitization temperature and then
August 3, 2021

Heating of dies in a vacuum furnace, part II

In the first part of the heating, we achieved that the inserts are heated to a temperature corresponding approximately to the setup furnace temperature Tp =
July 12, 2021

Heating of dies in a vacuum furnace, part I

Correct heating in a vacuum furnace has some drawbacks. Its success depends not only on the heat treater, but also on the tool manufacturer. Therefore, in
June 2, 2021

Why do shaped inserts crack during hardening?

Sometime more than 20 years ago, I tried to find a model that I could show to the customer, and which could specify exactly why the
May 3, 2021

What is the optimal ratio between hardening and tempering furnaces?

Almost every day I learn from various sources that someone is selling to someone or someone is buying a new vacuum hardening furnace somewhere. However, information
April 16, 2021

Temper furnace selection and carbon footprint

What should such a tempering furnace look like? There are two basic solutions. Retort furnace and non-retort furnace with direct batch heating. Those who want to